Perencanaan Perawatan Preventif pada Blanking Dies untuk Mengurangi Biaya Operasinal

Authors

DOI:

https://doi.org/10.33021/jie.v2i1.394

Abstract

PT. UK, an automotive producer, is one of the vendors of a motorcycle manufacturing company. During the production, it is needed Dies, jig and inspection jig. Dies is used for supporting the cutting and forming
sheet metal into steel pipe for making a certain product. During the process, blanking Dies component is getting many collisions and frictions that can cause machine breakdowns. These breakdowns have an impact to production loss time. In 2016, the production was 697.41 hours. Not only the production loss, the customer deliveries were also late that caused penalty costs from customers. Therefore, the preventive maintenance is very important for the machine running during the production process especially for blanking Dies. By using FMEA, there are three critical components of three blanking Dies types. The calculation and simulation of decreasing shows that the number of breakdown can be decreased by 33,84% and the maintenance cost can
be saved by 26,22% compare to the current system.

Author Biographies

  • Andira Andira, President University
    Program Studi Teknik Industri, Fakultas Teknik
  • Arich Gunawan Bayu Putra, President University
    Program Studi Teknik Industri, Fakultas Teknik

References

Blanchard, Benjamin S. (1995). Maintainability: A Key to Effective Serviceability and Maintenance Management. Canada.

Dhillon, B. S. (2002). Engineering Maintenance: A Modern Approach, CRC Press LLC, USA.

Ebeling, C. E. (1997). An Introduction to Reliability and Maintainability Engineering, The Mc-Graw Hill Companies, Singapore.

Gaspersz, Vincent. (1997). Manajemen Kualitas Dalam Industri Jasa. Jakarta: PT. Gramedia Pustaka Utama.

Theryo, Rony Sudarmawan. (2009). Teknologi Press Dies, Panduan Desain. Yogyakarta: Kanisius.

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Published

15-03-2017

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Section

Articles